processing of large, heavy shaft-type workpieces in gear and rolling mill production, combining turning, milling, boring, and drilling in a single setup.
Large Capacity: Extended swing and Y-axis stroke handle oversized parts with high rigidity
240° B-Axis Positioning: Milling spindle indexing for complex contours
Powerful Spindles: High-output integral motor with dual gear ranges; 50-taper milling spindle with roller gear cam
Versatile Tooling: Large-capacity magazine, lower turret rotary tools, second turning spindle, servo-driven steady rest/tailstock
Eliminates multiple setups, reducing cycle times and improving accuracy on complex parts.
Nav Bharat Engineering Works leverages the Mazak Integrex e-1600V/10, a heavy-duty 5-axis DONE-IN-ONE machine for turning and milling massive components up to 90.5" diameter and 63" height, perfect for rolling mill housings, large gears, and heavy engineering parts.
Double-Column Rigidity: Robust structure ensures stability and precision on top-face operations for high-accuracy heavy cuts
High-Speed C-Axis: Direct-drive motor delivers rapid, exact table rotation for complex contours without backlash
Full 5-Axis Integration: Simultaneous turning, milling, drilling, and boring in one setup slashes cycle times and error
Horizontal Machining Center for high-volume, heavy-duty milling of large rolling mill stands, gearboxes, and structural components with exceptional stability.
Generous Travels: X/Y/Z strokes of 1,400 / 1,200 / 1,325 mm handle oversized parts up to 1,450 mm diameter/height
2-Pallet Changer: 800 × 800 mm pallets with automatic exchange for continuous production
Rigid Construction: Ribbed bed and high-rigidity frame ensure precision during aggressive cuts
Control & Spindle: Mazatrol Matrix Nexus control, up to 10,000 RPM spindle
TUE-150 Vertical Turning Lathe, engineered for heavy-duty turning, drilling, and live spindle tapping with robust cutting capabilities and high productivity.
Advanced Control: FANUC Series Oi-TC CNC with programming guidance for diverse workpieces
High Speed & Rigidity: Rapid feed rates of 15 m/min (X-axis) and 12 m/min (Z-axis), with table speeds from 2 to 400 RPM
Stable Construction: One-bodied crossrail design enhances movement stability and accuracy
Tool Capacity: ATC magazine accommodates larger tools (shank 32 × 32 mm, taper 7/24 No. 50), supporting cutting forces up to 2,500 N
• Maximum table diameter: 1,450 mm (57.08 in)
• Maximum swing: 2,000 mm (78.74 in)
• Maximum cutting height: 1,550 mm (61.02 in)
• Maximum table load: 8,000 kg (17,600 lbs)
• Table drive motor: 37 kW (45 HP)